Custom metal filter elements and OEM replacement | Tanqi Industry

Industrial Filter Elements for 6 Key Applications

Six industries where repeatable micron rating, backwashable media and material traceability matter most. Covered duties: chemical processing and polymer slurry, turbine lube and EH oil, food and beverage clarification, oilfield drilling and BOP hydraulics, wastewater and ZLD reuse, marine engine rooms.

Industrial Applications

High‑performance filter cartridges engineered for critical separation challenges. From chemical processing to marine systems, our filtration solutions deliver stable performance, longer service life, and lower operating costs across six major industries.

Chemical processing plant - corrosion resistant sintered filter elements for process fluids

Chemical Processing & Polymer Slurry Filtration — Sintered Wire Mesh Filters for Catalyst Suspension

Sintered wire mesh filters for polymer slurry are the default choice in continuous chemical lines handling acidic intermediates and catalyst suspensions. These stainless steel filter cartridges for catalyst suspension are CIP/SIP-rated, backwashable, and available in 1–200 micron absolute with AISI 304 or 316L traceability. For high-temperature reactor off-gas, we pair the system with sintered metal fiber felt filters for reactor off-gas service. If you need a chemical plant intermediate liquid filter 316L that survives repeated caustic washes without shedding, this is the media.

Typical specs we quote:

  • Micron: 1 / 5 / 10 / 25 / 50 / 100 µm
  • Media: multi-layer sintered wire mesh / sintered metal fiber felt
  • Material: AISI 304 / 316L
  • Rating: absolute or nominal
  • Cleaning: CIP / SIP / ultrasonic backwash
Cogeneration power plant with cooling towers - filtration for boiler feed and cooling water

Power Plant Lubrication, EH Oil & RO Pre-Filtration — Stainless Steel Pleated Filters for Turbine Lube Oil

Bearing failure and servo-valve jamming in steam and gas turbines start with dirty lube oil. Our stainless steel pleated filters for turbine lubrication oil protect EH oil loops to ISO 4406 cleanliness codes and keep servo valves from sticking. On the water side, RO pre-filter sintered cartridges for boiler feedwater cut membrane replacement cost by catching iron oxide and colloidal silica before the RO train. For condensate return lines, a condensate polisher stainless steel cartridge handles the remaining particulate load. If your plant runs to ISO 4406 and needs a lube oil filter element that doesn’t collapse under pressure spikes, specify sintered mesh construction.

Typical specs we quote:

  • Micron: 3 / 5 / 10 / 20 µm
  • Application: turbine lube / EH oil / boiler feedwater RO pre-filter / condensate
  • Material: AISI 316L (boiler side) / 304 (lube side)
  • Ends: DOE / SOE / 222 fin / flange
  • Flow: per housing drawing
Craft brewery with stainless steel tanks - sanitary filtration for food and beverage production

Food & Beverage Clarification — Sintered Stainless Steel Powder Filters for Beer, Juice & Edible Oil

Breweries and edible oil refiners specify sintered stainless steel powder filters for beer clarification because they are fully drainable, steam-sterilizable, and don’t shed fibers into product. A 1 micron edible oil filter cartridge food grade rating captures wax and fines without extractables. For juice lines, a steam-sterilizable juice filter element at 0.5–5 µm polishes pulp while surviving daily SIP cycles. Dairy plants use a dairy line stainless steel candle filter for cream and milk concentrate pre-filtration. Compared to melt-blown polymer cartridges, these non-shedding food grade sintered filters last 3–5x longer and clean in place.

Typical specs we quote:

  • Micron: 0.5 / 1 / 5 / 10 / 25 µm
  • Media: sintered metal powder / sintered wire mesh
  • Compliance: 3A / FDA contact / steam sterilizable
  • Material: AISI 316L (electropolished option)
  • Cleaning: CIP / SIP / manual backwash
Oil pumpjack at a drilling site - high pressure filter elements for drilling fluid and mud systems

Oilfield Drilling Mud Pump & BOP Hydraulic — High Flow Stainless Steel Pleated Filters for Abrasive Sand

Remote rigs can’t wait for polymer cartridge air freight. Our high flow stainless steel pleated filters for drilling mud pump​ lubricant protect against abrasive sand ingress that destroys pump bearings. For BOP stacks, a BOP hydraulic accumulator filter cartridge ISO code​ rated element holds cleanliness in the accumulator even under shock loading. These reusable CIP-ready filters for wellsite​ service are built in AISI 316L with flange or threaded ends, rated for continuous vibration. If you need an offshore rig replacement filter element​ that survives H2S and salt spray without corroding through in six months, this is the spec.

Typical specs we quote:

  • Micron: 5 / 10 / 25 / 40 µm
  • Media: sintered wire mesh pleated / wedge wire support
  • Material: AISI 316L (H2S service)
  • Pressure: to 300 bar (BOP accumulator)
  • Ends: flange / threaded / stud
Industrial wastewater treatment plant clarifier - backwashable filter elements for water treatment

Industrial Wastewater & ZLD Reuse — Wedge Wire Screens for Tertiary Filtration & MBR Pre-Screening

ZLD and water-reuse trains need media that takes chemical and ultrasonic cleaning daily. Multi-layer sintered mesh filters for RO pre-filtration wastewater do tertiary polishing ahead of the membranes, catching colloidal silica and iron that would otherwise foul the RO. For the front end, wedge wire screens for tertiary filtration ZLD handle high-solid-load pre-screening before MBR or DAF. An ultrasonic cleanable stainless filter element recovers nearly all flow capacity after each cleaning cycle. On caustic lines, a caustic wash reusable stainless steel filter survives pH 12–14 daily without media degradation. For MBR trains, a MBR pre-screen wedge wire cylinder protects the membrane modules from fiber carryover.

Typical specs we quote:

  • Slot / Micron: 25 µm slot / 1–50 µm mesh overlay
  • Media: wedge wire screen / multi-layer sintered mesh
  • Material: AISI 316L / duplex 2205 (high chloride)
  • Cleaning: ultrasonic / caustic CIP / air backwash
  • Flow: to 500 m³/h per element
Container ship at sea - marine grade stainless steel filters for fuel and lube oil systems

Marine & Offshore Engine Room — Stainless Steel Basket Strainers for Ballast Water & HFO

Constant vibration and salt spray kills carbon steel fast. Stainless steel basket strainers for ballast water catch rust, scale, and marine growth before they reach the ballast pumps. For main engine protection, candle filters for main engine lube oil HFO polish the heavy fuel oil and lube oil circuits to ISO 4406. A marine vibrating filter element AISI 316L handles the shock loads on purifier feed lines. On fuel transfer, a diesel line duplex strainer stainless steel allows changeover without shutting the engine. For routine maintenance, an offshore engine room filter cartridge replacement program keeps spares standardized across the fleet.

Typical specs we quote:

  • Micron: 10 / 25 / 50 / 100 µm (ballast) / 3–10 µm (lube)
  • Media: wedge wire basket / sintered mesh candle
  • Material: AISI 316L (all wetted parts)
  • Type: simplex / duplex basket strainer
  • Ends: flange 150# RF / threaded BSP

Frequently Asked Questions

How do I choose the right filter element for my application?
A: Start with three parameters: the medium being filtered, the operating temperature and pressure, and the target micron rating. Viscous media such as polymer melt need a rigid sintered structure with high open area — in extrusion and spinning lines that is normally a pleated fiber felt filter; cleanable circuits suit multi-layer sintered wire mesh; high-flow water or solvent duties are better served by wedge wire screens with a continuous V-slot. Share your process data and we will recommend a structure rather than a catalogue part.
A: Premature blinding usually comes from three causes: the micron rating is too fine for the actual contaminant size distribution, the media is being contaminated from the inside out in a depth-type element, or the backwash cycle is not aggressive enough for the dirt load. Sintered metal media can generally be restored by CIP — alkali soak, high-pressure rinse, acid wash and bubble-point verification.
A: Sintered wire mesh is a diffusion-bonded multi-layer laminate with controlled permeability and high mechanical strength, ideal for cleanable and backwashable circuits. Sintered metal powder is an isotropic porous structure with precision micron grading, best for fine absolute filtration and high dirt-holding capacity. Wedge wire screens use a continuous V-shaped slot profile with high open area and low blinding tendency, suited to high-flow pre-filtration and dewatering.
A: Yes. We maintain a cross-reference library covering HYDAC, Pall, Parker, CJC and Donaldson part numbers. We confirm micron rating, media type, end-cap geometry and seal material against your submitted drawing or sample before issuing a quotation, rather than matching on part number alone.

Specify Your Filter in 4 Inputs

Send fluid type, temperature, micron rating, flow (m³/h), contaminant description, and housing drawing — we return media recommendation (sintered mesh / fiber felt / powder / wedge wire), CAD draft, and RFQ within 24 hours.

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